The 1# flying shear is located between the roughing mill and intermediate rolling mill. For cutting head, cutting tail of coming bar,as well accident chopping. The Technical Specification are as follows Type: crank type, start-stop working system Function: cutting head, tail and accident chopping Maximum shear section: 5160 mm2 Shearable rolling speed: 0.5～1.35m/s Shear temperature: ≥850℃ DC motor 1 set Motor model: ZTFS-355-42 Work rate: 355KW Motor speed: 500r/min
The rolling mill is the important equipment that implements the metal rolling process. It has the characteristics of large load, high speed, harsh working environment, frequent roll changes, and high precision requirements. Both bearing and bearing chock are the key parts served to the rolling mill machine. Bearing chock The rolling mill bearing chock is one of the important components of the rolling equipment. The rolling mill chock is the direct bearer of the roll load.
There are many structural types of universal couplings, such as: cross shaft type, ball cage type, ball fork type, bump type, ball pin type, ball hinge type, ball hinge plunger type, three pin type, three fork rod type , three-ball pin type, hinged rod type, etc.; the most commonly used is the cross-axis type, followed by the ball cage type. In practical applications, according to the size of the transmitted torque, they are divided into heavy, medium, light and small.
Raw material: Coils, Strips,Plates and other metal materials. Final product: Specific section profile as Client’s demand Machinery Application: The cold roll forming production line is customized equipment that can integrate many processes and systems required for production according to the different demands from clients, such as automatic material change system, cutting and stamping system, as well complex welding, riveting, bending, handling and packaging system etc. These systems can greatly improve production efficiency and reduce production costs.
Production process: Material (Strip Coil or Plate)-pickling-cold rolling-annealing- finishing - Warehouse Raw material: Hot rolled steel strip coil or plate Final Product: Strip Coil or Sheet,thin sheet or foil (thickness ＜0.2mm) Final product size: Width of 100～2000mm,thickness of 0.1～3mm Rolled material: Carbon structural steel, alloy and low alloy, stainless steel, electrical steel;Non-ferrous Like Copper, Aluminum & it’s Alloy,Titanium & it’s Alloy;Composite Material Like Copper nickel composite,Copper nickel copper composite, Aluminum-magnesium alloy composite and other rare materials etc.
Continuous Casting and Rolling Bar or Rebar Production Line(Steel Scrap to Billet to Bar or Rebar): Steel scrap-Melting furnace-Continuous casting machine(CCM)-Roughing Mill Train-Shear(Cut head,tail)-Intermediate Rolling mill Train-Shear(Cut head,tail)- Pre-water Cooling System-Finishing Mill Train- TMT Quenching System- Multi-lengths flying Shear-Cooling Bed-Dividing shear-Roller table-Inspection-Collection table-Bundling-Roller table-Weighing,Collect,Label- Rebar bundles to warehouse Raw Material: Steel Scrap to Billet Billet Size: 100X100,120X120,130X130,150X150,160X160,180X180mm etc. Hour Capacity: 20tons/hour to 100tons/hour Final Product: 8.0-40mm(max dia up to 100mm) round bar and rebar in straight
Section Steel Production Line(Steel Scrap to Billet or Slab to Section Steel): Section Steel Production Line(Steel Scrap to Billet or Slab to Section Steel): Steel scrap-Melting furnace-Continuous casting machine(CCM)-Roughing Mill Train-Saw(Cut head,tail)-Intermediate Rolling mill Train-Saw(Cut head,tail)- Finishing Mill Train- Hot saw(cut head,tail)-Cooling Bed-Inspection-Collection table-Weighing,Collect,Label- Warehouse. Raw Material: Steel Scrap to Billet or Slab Billet Size: 120x120~450x450mm billet Slab Size: 75~300X700~2050mm slab Hour Capacity: 20tons/hour to 100tons/hour Final Product: Steel rail, I-beam, channel, angle, sheet pile, Z-beam, flat ball, L-beam,track steel and other cross-section profile steel.
Continuous Casting and Rolling Wire Rod or Rebar in Coil Production Line(Steel Scrap to Billet to Wire Rod or Rebar in Coil): Steel scrap-Melting furnace-Continuous casting machine(CCM)-Roughing Mill Train-Shear(Cut head,tail)-Intermediate Rolling mill Train-Shear(Cut head,tail)-Pre-finishing Mill Train-Shear -Finishing mill train(Wire Rod Block Mill Train)-Water Cooling device-Pinch roll-Laying head unit-Air cooling conveyor-Collection station-PF line-Compactor machine(Auto)-Weigh-Unloading coils-Warehouse. Raw Material: Steel Scrap or Billet Billet Size: 100X100,120X120,130X130,150X150,160X160,180X180mm etc. Hour Capacity: 20tons/hour to 100tons/hour Final Product: 5.
Continuous Rolling Bar or Rebar Production Line(Billet to Bar or Rebar): Cold Billet- Heating Furnace-Roughing Mill Train-Shear(Cut head,tail)-Intermediate Rolling mill Train-Shear(Cut head,tail)- Pre-water Cooling System-Finishing Mill Train- TMT Quenching System- Multi-lengths flying Shear-Cooling Bed-Dividing shear- Roller table-Inspection-Collection table-Bundling-Roller table-Weighing,Collect,Label- Rebar bundles to warehouse. Raw Material: Billet 100X100,120X120,130X130,150X150,160X160,180X180mm etc. Hour Capacity: 20tons/hour to 100tons/hour. Final Product: 8.0-40mm(max dia up to 100mm) round bar and rebar in straight Material: Carbon Steel, Carbon Structural Steel, Low Alloy Steel, Valve Steel,Tool Steel, Cold Heading Steel,Spring Steel,Stainless Steel, Welding Steel etc.
Continuous Rolling Wire Rod or Rebar in Coil Production Line(Billet to Wire Rod or Rebar in Coil): Cold Billet- Heating Furnace-Roughing Mill Train-Shear(Cut head,tail)-Intermediate Rolling mill Train-Shear(Cut head,tail)-Pre-finishing Mill Train-Shear -Finishing mill train(Wire Rod Block Mill Train)-Water Cooling device-Pinch roll-Laying head unit-Air cooling conveyor- Collection station-PF line-Compactor machine(Auto)-Weigh-Unloading coils-Warehouse. Raw Material: Billet 100X100,120X120,130X130,150X150,160X160,180X180mm etc. Hour Capacity: 20tons/hour to 100tons/hour. Final Product: 5.5-20mm wire rod and rebar in coil Material: Carbon Steel, Carbon Structural Steel, Low Alloy Steel, Valve Steel,Tool Steel, Cold Heading Steel,Spring Steel,Stainless Steel, Welding Steel etc.
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